GRANT
NUMBER:
NA76FD0142
NMFS NUMBER: 96-NER-127
REPORT
TITLE:
Technology Development for Flavor Production from Seafood
Processing Wastes
AUTHOR:
Chong M. Lee
PUBLISH
DATE:
July 10, 2000
AVAILABLE
FROM:
National Marine Fisheries Service, Northeast Region, One
Blackburn Drive, Gloucester, Massachusetts 01930.
TELEPHONE: (978) 281-9267
ABSTRACT

Fish
and shellfish processing wastes constitutes two thirds
of incoming raw materials. Frame waste from red hake (Urophycis
chuss) (underutilized white, lean fish), the lobster bodies
left after collecting claws and tails, and sea clam (Spisula
solidissima) bellies from clam processing were used as
commercially important processing wastes in the Northeast
region. The objective of this study was to develop an
enzyme-assisted seafood flavor manufacturing process which
enables U.S. manufacturers to produce specialty flavor
stocks of high quality from seafood processing wastes.
The general process that was developed consists of separation
of usable meat, proteolytic hydrolysis to liberate flavor-giving
free amino acids, enzyme inactivation, maturation, filtering,
and concentration or dehydration. A flavor production
optimization was achieved by evaluating various process
variables including the enzyme system, the hydrolysis
condition, the degree of hydrolysis, the homogenate-water
ratio, the flavor quality, and yield. The industry panel
rated products good to very good and suggested that high
quality natural fish and lobster flavors can be locally
produced from the processing wastes using the developed
processes if the raw materials are available in volume
at an acceptable cost. The same process can be readily
applicable to other available species such as crab, shrimp
and underutilized fish species for seafood flavor production.
Based on the pilot plant production trial, a production
scale-up can be easily achievable using a simple steam
injection vessel allows a good temperature control of
water as heating medium.
Fish
and shellfish processing wastes constitute two-thirds
of incoming raw materials. Frame waste from red hake (Urophycis
chuss), the lobster bodies left after collecting claws
and tails, and sea clam (Spisula solidissima) bellies
from clam processing are commercially important processing
wastes in the Northeast region. The objective of this
study was to develop an enzyme-assisted seafood flavor
manufacturing process that enables U.S. manufacturers
to produce specialty-flavor stocks of high quality from
seafood processing wastes. The general process developed
consisted of separation of usable meat, proteolytic hydrolysis
to liberate flavor-giving free amino acids, enzyme inactivation,
maturation, filtering, and concentration or dehydration.
Flavor-production optimization was achieved by evaluating
various process variables including the enzyme system,
the hydrolysis condition, the degree of hydrolysis, the
homogenatewater ratio, the flavor quality, and yield.
The industry panel rated products "good" to
"very good" and suggested that high-quality
natural fish and lobster flavors can be locally produced
from processing wastes using the developed processes if
the raw materials are available in volume at an acceptable
cost. This process can be readily applied to other available
species such as crab, shrimp, and underutilized fish species
for seafood flavor production. Based on the pilot plant
production trial, a production scale-up can be easily
achieved using a simple steam injection vessel that allows
good temperature control of water as heating medium.